Auto O Right Silicone Parts Vacuum Casting
The original model for vacuum casting is generally created using the stereolithography method. From this model, a primary mold of silicone is created and filled in the vacuum chamber with liquid polyurethane casting resin (PUR). The vacuum prevents bubbles and shrink holes even in complex molded parts. After hardening, the service of the casting is finished. Given the numerous available polyurethanes and ureols (PU hard foam), many conventional production plastics (injection molding) can be simulated.
Whether rubber-soft, last, semi-rigid or ABS rigid, there are vacuum casting resins for a very wide range of material requirements and priorities. Two component parts (hard/soft) or inserts are also possible. The dimensional precision of molded parts in vacuum casting is±0.1 mm or 0.2%. In vacuum casting, the maximum yield from one silicone mold is approximately 20 molded parts. There are no demolding chamfers and added material to compensate for shrinkage in vacuum casting.
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1.Product ParameterforAuto O Right Silicone Parts Vacuum Casting
Standard lead time |
Up to 10 copies within 15 working days |
Standard accuracy |
±0.3% (with lower limit on ±0.3 mm on dimensions smaller than 100 mm) |
Minimum wall thickness |
To ensure that the mold is filled properly, a wall thickness of at least 0.75 mm is necessary. For best results, we recommend a wall thickness of at least 1.5 mm |
Maximum part dimensions |
The size of the mold is limited by the dimensions of the vacuum chamber (1900 x 900 x 750 mm) and by the volume of the product (maximum volume: 10 liters) |
Typical quantities |
Up to 25 copies per mold (depending on the mold’s complexity and the casting materials) |
Surface structure |
High-quality surface finish comparable to injection molding |
2.Product Feature for Auto O Right Silicone Parts Vacuum Casting
Technical data:
· Maximum component size 850 x 550 x 600 mm
· Maximum molded part weight 5,000 g
·Minimum wall thickness: 0.5-1 mm
3.Product Details for AutoO Right Silicone Parts Vacuum Casting
Advantages of vacuum casting:
.Production-like plastic prototypes and small batches of 5-200 units (20-40 units are typical)
.A high level of dimensional accuracy and surface quality
·Complex geometries (undercuts) and integrated functions are possible
.Favorable simulation of production-like plastics (rubber, PE, PP, HDPE, POM, PA, PA-GF, PC, PMMA, ABS)
.Hardnesses of 35-100 Shore A (elastomers) and 45–85 Shore D (similar to thermoplastics)
.The molded parts can be highly transparent, translucent or colored according to RAL
.Polishing, painting, chrome plating, printing, laser engraving
.Smooth surfaces or with an eroded structure according to VDI 3400
.UV-resistant, flame retardant and temperature resistant casting resins up to approximately 140°C
.Two-component parts and inserts are feasible
.Economical mold production
4.FAQ
Q1:Where can I get product&price information? |
A1:Send us inquirye-mail, we will contact you as we receive your mail. |
Q2:How long can i get the sample? |
A2:Depends on your specific items,within 3-7 days is required generally. |
Q3:What's kinds of information you need for quote? |
A3:Kindly please provide the product drawing in PDF,and will be better you can provde in STEP or IGS, send the parts materials, quantity, surface finishing and other requirements to us as well. |
Q4: what's the payment terms? |
A4: We accept 50% as payment deposit, when the goods is done, we take photoes for your check and you then pay the balance. |
For small amount, we also accept Paypal, Paypal commission will be added to the order. For big amount, T/T is preferred |
Q5.Are you a trading company or factory? |
A5:We are direct factory with 10 experienced engineers and more than 30 employees as well approximate 3,000 square meters workshop area. |
Q6. What shall we do if we do not have drawings? |
Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order. |
Q7. Can we get some samples before mass production? |
A7:Absolutely |
Q8. What is your MOQ? |
Our MOQ is 1pcs, it is also our one of advantage, even you have less budget, or want to reduce the risks before production, we both can accept the less MOQ. |
Q9: Will you do 100% inspection or random inspection ? |
We will do 100% inspection for samples, random inspection for mass production. When manufacturing, we will control the dimensions , do PQC in mass production. |
Q10. How to do if the parts not match with drawings we received? |
Contact us immediately, send the pictures and tell us the issues, we will check and repair or re-make the goods with free. |
Q11. You will how to ship the parts to me? |
When products finished, also passed by our QC, we will ship out the parts to you by DHL, Fedex , or by sea after communication |
6.Deliver,Shipping for Auto O Right Silicone Parts Vacuum Casting